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Maintaining Your Glass Bottle Screen Printer for High Performance

May 30, 2024

In this competitive market, the packaging of products is a key factor in attracting customers and building brand recognition. This is equally true for beverage companies. They use glass bottle screen printing, which is a professional and visually attractive method of showing the products. By buying a premium glass bottle screen printing machine you can improve your brand image and make a lasting impression on the consumers. 

But, to guarantee the best and longest life of your glass bottle screen printer, the maintenance is of utmost importance. And that is exactly what we will look at in our article: a guide on how to maintain your glass bottle screen printing machine!


Understanding Your Glass Bottle Screen Printing Machine

A glass bottle screen printing machine allows printing onto glass bottles' surface using ink and other decorative materials. These machines can print on different types of bottles, making them capable of use in many industries. Some key components of a typical glass bottle screen printing machine include:

● Screen Printing Head: The screen is mounted here and the ink is pushed through to create the desired design on the bottle. The screen printing head usually comes with a squeegee system that controls the amount of the ink being projected onto the screen.

● Bottle Handling System: It handles bottles to ensure they are correctly set, turned, and placed in the printing process, so that the design is uniformly and accurately applied. It may involve the use of specialized grippers, rotary mechanisms, or conveyor systems to move the bottles in a smooth manner.

● Ink Delivery System: This provides and controls the flow of ink used. It uses reservoirs, pumps and valves that provide ink during the process.

● Drying/Curing System: The kind of ink used may require a drying/curing system. It ensures that the print is well-adhered and durable. This can include UV curing lamps, infrared heating elements, or forced air drying.

● Control System: Modern machines use advanced control systems. As a result, they can precisely control the ink flow, directions and machine speed.

The maintenance of these parts, in addition to the regular cleaning, calibration, and adjustment, is the main factor in getting good results and extending the life of your glass bottle screen printing machine.


Preventive Maintenance Practices


Clean the Screen Printing Head Regularly

The screen printing head is prone to ink accumulation, which causes the mesh to clog, and the prints may not look good. Regularly clean different components of the machine and remove the dried ink or debris from the screen, squeegee, and the nearest areas.

It is also important to follow the manufacturer’s recommended cleaning procedures and solutions.

Inspect and Replace Worn Parts

Inspect the components such as squeegees, rubber gaskets and other moving parts for any indications of wear or damage. The parts should be replaced if they are in a bad condition to avoid breakdowns and to provide a consistent print quality.

Calibrate and Adjust Settings

For different bottle sizes, ink viscosity, printing speed and registration, these machines normally need to be calibrated precisely. To keep the print quality, alignment and the overall machine performance at the highest level, you should follow the manufacturer’s guidelines.

Maintain Proper Lubrication

The moving parts need regular lubrication fittings to minimize the excessive wear, resist friction, and ensure the parts operate smoothly. When choosing the best type of lubricant and the lubrication intervals, always stick to the directions of the manufacturer. It results in reducing the risks of spending on repairs or machine failure.

Monitor Ink and Material Quality

The standard of inks, foils, or other decorative materials that can be used in the printing process might be a decisive factor in your commercial glass bottle screen printer performance, as well as the quality of its output. Consider using the best materials from proven suppliers and make sure you properly store and handle them to uphold their integrity as well. The ink viscosity, glossing, and adhesion properties may play a significant role in high-quality printing and product lifespan.

Hot Stamping and Foil Printing Considerations

In addition to traditional screen printing, most glass bottle printing machines additionally support hot stamp and hot foil printing. A die in a hot stamping machine or hot foil stamping machine manufacturer is used by applying decorative foils or metallic elements to get a highly aesthetic and eye-catching look.

When working with hot stamping or foil printing, it is important to follow specific maintenance steps to ensure the best performance and to make it last long. These steps may include:

● Regularly cleaning and maintaining the heating elements to prevent buildup and ensure consistent heat transfer is crucial for achieving high-quality foil transfers.

● Inspecting foil transfer rollers or pads and replacing as needed to maintain proper adhesion and prevent damage to the bottle surface.

● Monitoring and adjusting the temperature settings to account for variations in ambient conditions or material properties. Different foil types or bottle materials may require slight temperature adjustments for optimal performance.

● Properly handling and following storage procedures for hot foil materials to prevent degrading. Exposing it to moisture, dust, or extreme temperatures can affect the quality and performance of the foil materials.


Working with a Reputable Manufacturer

If you need a commercial glass bottle screen printer or any other related equipment in practice, it is important to select screen printing machine manufacturers recognized by the industry standard. Established manufacturers bring the best products on the market, and they also offer the best support, training, and maintenance resources.

One such screen printing machine manufacturer worth considering is APM Print, a company with over 25 years of experience in research, development, and manufacturing of screen printing machines. APM Print offers a range of printing machines specifically designed for the packaging and containers industry, including fully automatic CNC machine screen printers suitable for glass bottle printing.

What sets APM Print apart is their commitment to customization and their ability to meet specific packaging printing requirements. They provide custom glass bottle printing services, allowing products to stand out with unique designs printed directly on the bottles.

Moreover APM Print manufactures printing machines for glass bottles as well as other screen printing machines for different packaging needs, like plastic bottle screen printing machines and hot stamping machines for ornamental foil application. Their attention to the packaging and containers industry for example means that their equipment is precisely designed to solve the problems specific to this sector.


The Final Say

In conclusion, maintaining your glass bottle screen printer is crucial for ensuring consistent, high-quality prints and prolonging its lifespan. From regular cleaning and calibration to monitoring ink quality and choosing reputable manufacturers like APM Print, proactive maintenance practices are key.

By following these steps, you can enhance your brand image, attract customers, and stand out in the competitive market of beverage packaging!

 


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